1. Environment/Context/Complexity of the job: Internal: - - Compliance to INEOS Styrolution SHE guidelines.
- - The strength of workforce
ㆍMaintaining Skilled and experienced manpower for asset management
ㆍWell trained, motivated employees
ㆍGood relationships with team managers and employees for the mechanical integrity for aging of facilities - - Asset management in good condition
ㆍOptimized asset management program
ㆍCapital required for future acquisitions, maintenance, and operations
ㆍMaintenance of equipment reliability and response for equipment troubleshooting
External:
- Performance of vendors/contractors for the maintenance.
- - Natural disasters and other factors
2. Responsibilities/ Accountabilities of the job: Accountability1 : Achieve the annual target of SHE and Compliance of local regulations Major Activities: - Participate in the regular safety training at site for employees, contractors and visitors on
- Safety rules and guidelines
- Operating procedures
- Incident sharing and learning
- Permit to work and Risk Assessment etc.
- Participate in Behavior Based Safety program and promote team members/contractors to participate in the activity
at site during the maintenance work.
- Comply for;
ㆍ Cascading/ commitment to learn follow and practice INEOS 20 principles of Process safety and Behavior safety
at site through site rules and procedures.
ㆍ Implementation/ commitment to learn follow and practice Life Saving Rules at site.
ㆍ Safety of employees, Contractors, Visitors and partners at site
ㆍ Following Permit to work as per the site procedure.
ㆍ Following Management of Change as per the site procedure
ㆍ Participate, develop safety culture at site, and drive for incident free operation.
ㆍ Plan and implement with SHE KPIs and Targets set.
ㆍ Participate with Asset Care & OCS program
ㆍ Follow and practice site procedures aligned with INEOS Group/ INSTY Guidance Notes (IGGNs/SGGNs).
ㆍ Follow and practice Life Saving Rules at site.
ㆍ Follow and practice Permit to work as per the site procedure
ㆍ Follow and practice Management of Change as per the site procedure
ㆍ Conducting/ participating in HAZOPs at site as per procedure
ㆍ Comply to legal regulations.
ㆍ Participate to perform action items to implement INEOS Styrolution Sustainability program at site.
ㆍ Support in energy conservation activities for maintenance if required. Outcome: Zero incident/accident in the site with sustainability and safe operation and no property loss. Accountability 2: Equipment reliability improvement as reliability engineer Major Activities: - Works with production to perform analysis of equipment reliability including asset utilization, overall equipment
effectiveness (OEE), remaining useful life, reliability and costs of assets maintenance throughout the entire life
cycle of assets.
- Professionally and systematically defines, designs, develops, monitors and refines an asset maintenance plan that includes: (CUI, PCMS, Etc.)
- Provides input to a risk management plan that could adversely impact site operation. related to reliability.
- Develops engineering solutions to repetitive failures and all other problems that adversely affect operations based on capacity, quality,
cost or regulatory compliance issues under utilization of data analysis techniques(Reliability modeling and prediction, FTA, Statistical
process control, RCA, FMEA, etc.) - Generate reports pertaining to reliability and other related activities in site and follow up with site team for completion of the jobs.
- Use reliability concepts / tools to perform reliability assessment of site assets and develop action plans to increase reliability and reduce
maintenance costs. Outcome: Maximizing equipment overall efficiency effectiveness of equipment through most effectively using reliability engineering and
analysis techniques. Accountability 3: Maintenance work planning Major Activities: - Keep reliable equipment running to design capability through planning of Mechanical integrity(MI), planned
maintenance (ITPM, Inspection Test, PM Overhaul) where it is more effective than alternatives
- Coordinate daily as well as weekly planning meetings related with maintenance with production team.
- Coordinate to rebuild spare equipment through external suppliers.
- Provide technical assistance and equipment troubleshooting for supporting entire on-site maintenance activities.
- Facilitate asset management practice per global program
- Review annual maintenance budget and spending plan and report the actual with analysis
- Review and report maintenance KPI & maintenance related cost spending on TCR
- Review of PM plan and updating in SAP and support to update.
- Review of pending PM orders and follow up to complete the work within timeline.
- Monitor pending action items base on condition monitoring inspection report.
- Monitor re-inspection to ensure that issue has been resolved after the rectification.
- Generate actual PM & PdM completed vs Plan and discuss with Maintenance & Production staff to close the gaps
if any.
Outcome: Maximizing operating profit and equipment availability to improve overall efficiency through most effectively using planned
maintenance within the budget approved Accountability 4: Inspection of Equipment Containing Hazardous Fluids Major Activities
- Review and implement plan for IGGN30 requirement such as inspection strategy and planning with general
understanding of RBI(Risk Based Inspection)
- Review and Implement CUI, deadleg management
- Review and apply inspection software for inspection and record keeping
Outcome: No LOC (Loss of containment) issue on the hazardous Fluids
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